ByTom Cox, writer at Creators.co
Staff writer for Moviepilot. Tweet me @thomascox500
Tom Cox

The costume designers for Deadpool have revealed in detail just how the mouth of that Merc was made.

A YouTube video by IGN released yesterday dives behind the scenes of the incredible face construction with exclusive interviews with Ryan Reynolds and a talented mask designer.

All image sources: IGN
All image sources: IGN

The difficulty with creating a mask for Deadpool lay in making a skintight whole-head decorative layer comfortable enough for the superhero to wear for hours on end, portraying emotion and with some mouth movement visible, while remaining loyal to the depiction in the comics.

Reynolds scan
Reynolds scan

The designer explains:

"It's all about getting the hero shot right, the mask was extremely crucial for us. We started sculpting the mask even before we were even awarded the project, it was that important.

"The shape of the eyes, getting that expression in a static mask was super important: that in-your-face aggressive, "Look out here I am." That's Deadpool. We digitally scanned Ryan, and start with his head and then we sculpt on top of that."

Reynolds interjects with a description of his experience wearing a constantly smothered face:

"The mask is really important because there's a ton of dialogue that's underneath the mask."

The designer continues:

"There's so many little subtle things: how tall the head is, how skinny the jawline is, the shape of the eyes — that's all huge.

"So we sculpt that in clay, then we digitize that, scan it, and 3D print it. And then from there we make the fabric suit so you have sculptors, costume fabricators — so it's a big process."

They also had to build special parts inside the mask so Reynolds was able to breathe properly. The eye pieces are removable so they could be switched between scenes. The designer continued:

"There's a release mechanism button in the back. Push it through the eyes, and we have different types of eyes for stunts that you can see better through. Get more air and you can exchange them on the fly."

There still wasn't enough emotion for viewers to engage with Wade. To add extra expression, a company called Weta Digital used a camera track on Deadpool's head, then projected on top one appropriate 2D picture out of a selection of 250 shots. That's what awesome looks like.

Watch The Video

What's The Best Marvel Costume?

Source: IGN

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